Why Choose Purepack’s Corrugated Plastic Trays?
- Easy to Assemble: It can be assembled in 10 seconds and put into use.
- 100% Pure Material: We usually use 100% virgin PP and no recycled materials.
- 50000 Square Meter Scale: With four branches, total production 30000 tons/year.
- Easy to Clean: It is non-porous and easy to wipe and wash.
- Rich experience: 13 years of experience in production, shipment, and transportation.
What Are The Corrugated Plastic Trays?
Corrugated plastic trays are also called PP hollow board trays, correx/corflute trays, component trays, or divider trays. They are shallow, open-top containers made from twin-wall polypropylene sheet, used to carry, sort, and present parts between the warehouse shelf, the production line, and the packing station.
At Purepack, we build corrugated plastic trays as problem-solving tools. We combine the lightweight, waterproof surface of our PP corrugated boxes with the load-bearing strength of our logistics products, so a tray survives daily handling and accidental drops without cracking, protecting your components and your budget. Contact us now for a free sample!
Choose The Perfect Corrugated Plastic Trays
Corrugated plastic trays have various uses in their application. Some of these boxes are as following:
They are perfect for carrying loose parts, tools, or packed goods between workstations. They are lightweight but strong, balancing cost and performance for your general material handling.
To keep screws, connectors, and PCBs organized. Knife-cut dividers and inserts create one compartment per SKU to prevent your mixing and speed up counting.
A tilted front wall gives pickers an open scoop, so they can grab parts without lifting the tray off the shelf. Ideal for your order picking and line-side kitting racks.
Thicker walls and a reinforced base for heavier parts and closed-loop shipping. Custom bottom profiles run smoothly on conveyors and automated sorting lines.
Key Features of Corrugated Plastic Trays
Full visibility and one-hand can access for you to take every part.
Empty trays nest to save your return freight and shelf space.
The design can prevent sagging and corner cracks under load.
We control quality in the total production process
Purepack controls quality from the source. We have a complete production line from plastic raw material formulation, PP hollow board extrusion, to final corrugated plastic trays molding.
We control the thickness, density, mechanical properties, and load-bearing strength of the corrugated plastic trays. When you have special size, color, or functional requirements (such as anti-static, conductive, fire-retardant), we can quickly respond with a customized solution.
Cost and delivery advantages. Without a middleman, we can offer you more competitive prices.
Large-scale production capacity and global quality control system
Large-scale production capacity: we have 16 automated production lines that can stably undertake massive orders of corrugated plastic trays from around the world.
Intelligence and precision control: we introduce automated production to ensure high precision and uniformity of corrugated plastic tray dimensions.
Export quality control standards: our products are exported to Europe, America, and Southeast Asia, which forces us to establish a quality control system that far exceeds ordinary domestic standards.
Why You Choose Purepack?
Purepack’s hollow board trays are 3mm to 6mm thick yet weigh only 1/3 to 1/5 of the same size as iron or injection-molded trays.
As a factory with 13 years of experience, we can customize various colors, such as black, white, blue, red, green, yellow, transparent, etc., suitable for visual management and sorting by product. We can also match Pantone numbers.
The wall height, divider layout, and hand-hole positions of the corrugated plastic trays can all be designed around your part and your shelf.
Cases of Our Corrugated Plastic Trays
Some of our cases are as follows:
The customer is an electronics manufacturer that assembles PCBs for control panels. We supplied anti-static and conductive corrugated plastic trays cut to their board sizes, with dividers, stacking lugs, and printed labels, solved the problem of static damage; the corrugated plastic trays keep their anti-static property after long-term use.
The customer is a kitting center that prepares 60–80 part kits for a hydraulic equipment maker. Parts used to be packed in plastic bags inside a carton, so they shifted during transport, and the assembly line often found parts missing or mixed. We built a corrugated plastic tray system with dividers for them; every part has its own compartment, kits can be checked at a glance, and the missing and mixed rate was reduced greatly.
- Technical Data
- Customer Gallery
- Quality Certification
- Factory Gallery
| Product Name | Corrugated Plastic Trays / PP Hollow Board Handling Trays / Divider Trays |
| Typical Thickness | 3mm, 4mm, 5mm, or customized |
| Wall Height | 40mm – 150mm, or customized to your part |
| Divider Options | Corrugate plastic dividers, separate inserts, foam or EVA lining |
| Special treatment | Anti-static, conductive, flame-retardant, UV stabilized |
| Load Capacity | Up to 30 kg per tray depending on size and thickness |
| Packaging | Bundles / bulk packs, flat packed for transport |
| Certificate | ISO9001, ISO14001, SGS, CE |
| MOQ | 1000 pieces |
Testimonials
“We switched our kitting line to Purepack’s corrugated plastic trays with dividers two years ago to stop parts getting mixed between stations. The mis-picking rate dropped greatly and the flat-packed delivery keeps our monthly freight bill down. A simple change that paid for itself fast.”
Marcus WeberProduction Planner, Germany“We needed food-safe corrugated plastic trays that could go straight from the washing station to cold-chain transport. Purepack sent the food-contact test report before we ordered the samples. The trays can be a flat surface for the return trip, saving our return freight a lot.”
Pieter van DijkOperations Director, Netherlands
In normal use, a PP corrugated tray lasts 30–50+ trips, when 1–3 trips for a corrugated cardboard tray. It keeps its shape when wet, does not shed fibers, and can be cleaned easily— so the single-use cost is lower than that of cardboard.
Yes. We offer screen printing and flexographic printing; you can print your logos, part numbers, barcodes, and QR codes on the corrugated plastic trays. Corona-treated PP corrugated sheet can guarantee ink adhesion. Send us your artwork in AI/PDF format, and we’ll return a digital proof before production.
For outdoor storage or UV-exposed lines, we add a UV stabilizer masterbatch that extends outdoor life to 12–24 months; black and dark-colored corrugated plastic sheets also resist visible fading better. Tell us the storage conditions, and we will match the formulation.
