Why You Choose Our Plastic Layer Pads?
- Custom Size: Customized width< 2600 mm, thickness 3-5mm, etc.
- Die-Cutting: Precisely cut to your pallet or container dimensions
- Sealed Edges & Round Corners: Prevent product damage and ensure worker safety
- Additional Function Options: anti-static, conductive, flame retardant, UV-resistant
- ISO9001 & SGS Certified: strict quality control for PP honeycomb boards
- Non-Slip & Load-Bearing: Distribute weight evenly, stabilize stacked layers.
What Are Plastic Layer Pads?
Plastic layer pads are made of corrugated polypropylene sheet and perfectly sealed on four sides and corners to guarantee optimum hygiene. It is widely used in the beverage industry as a divider sheet between bottles or cans for stacking purposes.
Reusable plastic pallet layer pads are also called plastic separator sheets, plastic separator sheets, pallet layer pads which are available as a basic die-cut sheet for use as a protective separator or stable base layer for goods stacked in stillages or containers. Supplied as a simple pad and available with or without cut-outs to assist with removal after use, the extruded polypropylene layer pad is fully customisable and 100% recyclable at the end of its useful life.
Plastic pallet layer pad is made from polypropylene corrugated sheet with four sides and corners sealed or welded. The common size of corrugated plastic layer pads: 1000 x 800, 1000 x 1000, 1100 x 1100, 1200 x 1000, 1200 x 1200, or as customized.
Corrugated plastic pads are placed between layers of product to prevent extrusion and collision of goods. The common thickness: 3mm, 3.5mm, 4mm, 5mm, or customized as your need.
Double-layer corrugated plastic tier sheets are characterized by their double-layer structure, which is stronger than single-layer corrugated plastic layer pads. The common Color: white, grey, blue, yellow or as customized.
The corrugated plastic layer pads for pallets are welded from four layers of PP hollow sheets and are specially used for transporting and packaging auto parts. We offer die-cut, CNC engrave, seal, bend, weld, assembly, etc. service.
Key Features of Our Plastic Layer Pads
The pp hollow board structure is lighter in weight.
The impressive tearing resistantce and compressive strength, as well as strong bearing capacity.
Sealed edges and smooth surface prevent moisture penetration and the survival of microorganisms.
It is made of polypropylene raw materials, which are 100% recyclable.
Our raw material is eco-friendly and has no pollution during the process.
It is reusable and easy to clean, which can greatly reduce the cost.
Corrosion resistance, weather resistance, and moisture resistance.
Custom designs, colors, thicknesses, and printing are available.
50000 Square Meters Production Scale
The company covers a total area of approximately 50000 square meters and currently has 260 employees. Relying on the industrial chain advantages, the company has become a leading enterprise in the domestic plastic hollow board industry in terms of scale and product types.
We have 16 domestically advanced fully automatic PP hollow board extrusion molding production lines fully guarantee stable plasticizing performance and extrusion efficiency. 13 sets of high-precision die-cutting and forming devices adopt advanced horizontal flatbed die-cutting machines, fully ensuring the fine dimensions of sheet metal processing and improving processing quality.
Advanced Processing Technology Ensures Performance and Quality
The processing of plastic layer pads also adopts advanced ultrasonic welding technology, automatic nail box linkage production lines, and independently developed automatic heat bonding technology, making the products more beautiful and environmentally friendly.
At the same time, the fully automatic edge sealing board adopts four-sided hot melt technology, fully ensuring the waterproof, moisture-proof, dust-proof, and other performance of the product.
Why You Choose Purepack?
Since 2013, we‘ve specialized in plastic layer pads/plastic corrugated pads for bottles/cans solutions. With 260+ employees and 16 automatic lines, nowadays our products are exported to 120 countries such as Europe, the United States, Canada, Mexico, the Middle East, Australia, and Africa.
The Purepack factory has given the price of plastic layer pads a great advantage by integrating advanced production technology with lower labor cost, so as to maximize customer benefits. As our customers, what you can get is not only products and processing, but more importantly, factory direct price, custom service and 99% on time delivery rate with 100% engagement.
Edge-sealed corrugated plastic layer pads have a wide application in the beverage industry to separate various glass bottles while ensuring safe transportation. In the beverage industry, the packaging and transportation of products require solutions that are both hygienic and cost-effective. Compared with cardboard, PP layer pads are durable and hygienic.
The corrugated plastic layer pads for pallets are welded from four layers of PP hollow sheets and are specially used for transporting and packaging auto parts. The three-layer board above it has corresponding holes cut out according to the shape of the part, so that the product can be firmly embedded in it, thereby achieving a stable protective effect during transportation.
- Technical Data
- Customer Gallery
- Quality Certification
- Factory Gallery
| Product Name | Plastic Layer Pads/Corrugated plastic layer pads |
| Typical Sizes | 1000 x 800, 1000 x 1000, 1100 x 1100, 1200 x 1000, 1200 x 1200, or as customized. |
| Typical Thick | 3mm/ 3.5mm / 4mm / 5mm, etc. |
| Density | 700-1800gsm |
| Advantages | Reusable, Durable, Abrasion-resistant, Waterproof, etc. |
| Custom | Color, size, shape, thickness, cutting, printing, round corners, etc. |
| Color | Grey/White/yellow/blue or customized |
| Certificate | ISO9001, ISO14001, FDA standard certification, TUV factory entity certification |
| Service | Die-cut, CNC engrave, seal, bend, weld, assembly |
| MOQ | 1000 pieces |
What Our Clients Say About Our Layer Pads?
“We switched from cardboard dividers to Purepack’s plastic layer pads for our canned goods line. We’ve had zero load collapses in the past year, and the pads are still on their 10th rotation. The cost per use is now a fraction of what it was.”
Janet LeachWarehouse Manager, UK“The precision of their cutting is what impressed us. We have a non-standard pallet size for our automotive filters, and their samples fit perfectly. The technical team even suggested a slight design tweak that made loading faster for our crew.”
Chuck DanielsSupply Chain Director, USA
Light goods (such as empty cans, plastic bottles, small parts): 3mm is enough, low cost, and sufficient.
Medium and heavy goods (such as glass bottles filled with beverages, cans): recommended 4mm.
Heavy goods (such as car parts, mechanical parts, multi-layer stacked heavy objects) choose 5mm or above.
If the goods are particularly heavy or the stacking layers are high, a double layered board structure can be considered, which doubles the strength but only increases the weight slightly.
Plastic Layer Pad: It is a partition placed between each layer of goods to distribute pressure and prevent goods from squeezing or puncturing each other.
Slip Sheet: It is placed at the bottom of the entire pallet to replace the pallet. It does not contain load-bearing capacity itself, mainly for the convenience of transportation.
Of course. This is a major advantage of using hollow boards for packaging. We can do screen printing and UV flatbed printing. Your company’s logo, product information, QR code, barcode, and operating instructions can all be printed on it. Some customers will print the brand logo on the layer pad.
Regular orders can be shipped in about 7-10 days. Orders with printing (requiring silk screen or UV printing): 10-15 days. Large scale orders (starting from tens of thousands of pieces): 15-20 days. The specific number of days depends on the production schedule. Our annual production capacity is 30000 tons, so we basically don’t have to worry about production capacity.
How to ensure the hygiene of the plastic layer pads during filling?
The necessity of using plastic layer pads in the beverage filling workshop
The beverage filling workshop is usually in a high-temperature and high-humidity state, and liquid splashing or dripping is inevitable during the filling process. If water, sugar, or other beverage ingredients come into contact with traditional fiberboard or wooden pads, these materials will quickly absorb moisture, and this humid environment, combined with the appropriate temperature in the workshop, will cause mold and yeast, including microorganisms such as E. coli, to rapidly multiply. They not only contaminate the bottle body, but may also spread through the air, leading to serious consequences due to excessive hygiene of the entire batch of products.
The unique advantages of plastic layer pads
Waterproof and moisture-proof
At this point, if you use plastic layer pads, it has inherent waterproof and moisture-proof advantages. Its closed hollow structure can not only bear stronger pressure, but also maintain lightweight, because the PP polypropylene plastic plate does not absorb moisture at all. Even if it is splashed by liquid during the filling process or stored in a high-temperature and high-humidity environment for a long time, the plastic hollow pad will keep the surface dry, which fundamentally cuts off the environment on which mold and bacteria rely for survival, ensuring that bottled beverages are always on a dry and hygienic isolation layer.
Sealed Edges avoid dust
High-quality PP plastic hollow cushion layer is generally sealed at the edges to completely seal the open end of the entire hollow structure. This design not only prevents dust, liquids, and bacteria from entering the interior of the board, but also forms a seamless and flat whole on the surface. Combined with rounded corners for grinding and cutting, it avoids the accumulation of dirt and grime, making daily cleaning very simple.
Easy to clean & Durable & Recyclable
You can directly rinse with a high-pressure water gun or wipe with a moderately acidic or alkaline disinfectant. It will not soften or break like cardboard when it comes into contact with water, nor will it peel or corrode like wood when treated with chemical reagents. You can immediately put it into the next round of use, greatly improving production efficiency.
The conclusion
Choosing a PP plastic hollow cushion layer is not only about choosing a cushion plate, but also about choosing a set of moisture-proof, anti-mold, easy-to-clean, and internationally compliant hygiene assurance systems, so it is important to choose carefully.
The PP plastic cushion layer produced by our company is made of food-grade raw materials and has obtained SGS food-grade certification and FDA US standard certification. This means that no harmful chemicals or plasticizers will be released when in contact with food packaging, and it has passed ISO 9001 quality system certification.
When we produce plastic layer pads, the core is to control the process well, improve the stability of the product, ensure that every batch of layer pads can meet customers’ needs, and win everyone’s trust with the quality of the product. We also welcome everyone to visit our factory and observe our production process directly. If you have many questions, you will understand them at a glance.
